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Suspended Vibrating Blanket Concentrator

 

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Product Inquiry

Product Overview

The Suspension Vibrating Blanket Machine (also known as Cloth Trench Machine) is an innovative and highly efficient re-election equipment designed for the recovery of fine-grained minerals. It is revolutionized and upgraded on the basis of the traditional fixed chute, by adding a unique reciprocating vibration system, it effectively solves the problem of the traditional equipment that the bed layer is easy to slate, so that the micro-fine grained heavy minerals are easier to be stratified and settled, and the recycling efficiency is greatly improved. This equipment is especially suitable for the recovery of tungsten, tin, gold, rare earths and other precious and rare metals with a fineness of -80 mesh, and it is a powerful tool for the treatment of tailings in mineral processing plants, the realization of resource "draining" and environmental protection to improve efficiency.

Core working principle

The slurry is evenly distributed on the special flexible trapping blanket (working surface) from the feeding end. When the equipment is in operation, under the combined effect of gravity, water buoyancy and the reciprocating vibration force generated by the equipment, mineral particles of different specific gravity produce differentiated movement behavior:

  • Heavy mineral particles: under the effect of vibration, they overcome the phenomenon of agglomeration, smoothly penetrate the water flow layer, settle down and embedded in the grooves of the blanket to be effectively captured.

  • Light mineral particles: mainly affected by the scouring force of the water flow, they cross the surface of the blanket with the slurry flow and are discharged as tailings.
    Eventually, heavy minerals are trapped on the blanket and regularly collected to obtain the concentrate, thus realizing efficient sorting.

Product Advantages and Features

  • Specialized in micro-fine particle recovery: It has significant recovery effect on mineral particles of -80 mesh (<0.18mm) or even finer, which fills the efficiency gap in the field of micro-fine particles of traditional re-election equipment.

  • High-efficiency anti-slabbing: The unique suspension vibration system is the core technology, which breaks the bed slabbing through continuous micro-vibration to ensure the continuous high efficiency of the sorting process and greatly increase the recovery rate.

  • Environmental protection and zero pollution: the entire sorting process without adding any chemicals, realizing zero chemical pollution, zero harmful emissions, greatly reducing the pressure on environmental protection in the plant.

  • Large processing capacity, small footprint: simple process, large processing capacity per unit footprint, low capital investment and production costs.

  • Strong adaptability: It is not only applicable to primary ores, but also especially good at recovering valuable components from excessive tailings, waste tailings and roasted ores, turning waste into treasure.

  • Energy-saving and durable: very low power consumption, low operating costs, sturdy equipment structure, easy maintenance.

Applicable minerals and fields

  • Key minerals: tungsten, tin, tantalum, niobium, gold, copper, lead, zinc, chromium, titanium, zirconium, rare earths, rutile, monazite, garnet and so on.

  • Non-metal purification: High purity purification of quartz, kaolin, etc.

  • Resource recovery:

    • Re-extraction and utilization of tailing ponds in mineral processing plants.

    • Comprehensive recovery of associated rare metals from magnetite, pyrite, roasted hematite, limonite, rhodochrosite.

Technical Parameter Table

Model Processing capacity (tons/day) Power (Kw) Ore feeding concentration (%) Ore feeding size (mm) Weight (Kg) Overall Dimension (L×W×H mm)
1200×6000 50-72 2.2 ≤35 0.1 - 5* 1300 7600×1500×1100
1200×8000 50-72 2.2 ≤35 0.1 - 5* 2100 9600×1500×1100
1200×10000 50-72 3.0 ≤35 0.1 - 5* 2800 11600×1500×1100
1400×6000 70-90 3.0 ≤35 0.1 - 5* 2200 7600×1700×1100
1400×8000 70-90 3.0 ≤35 0.1 - 5* 2900 9600×1700×1100
1400×10000 70-90 4.0 ≤35 0.1 - 5* 3100 11600×1700×1100

*Note: The feed size range "5-100 mesh" is usually about 0.15mm - 5mm, but the equipment is especially good at handling the fine and micro-fine fraction (-80 mesh, <0.18mm). *

Why choose a Suspension Blanket Machine?

  1. Targeted solution: Specialized in solving the technical pain points of difficult recovery of fine-grained minerals and bed slumping, with remarkable results.

  2. High ROI: Create additional economic value from waste tailings or low-grade ores with very low operating costs and equipment investment.

  3. First choice for green environmental protection: Complete physical sorting, meet the increasingly strict environmental requirements, is one of the key equipment to realize the construction of green mines.

  4. Simple operation and maintenance: Simple process, adjustable automation, low requirements for operators, and small daily maintenance workload.

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