GX type high efficiency thickener

Product Overview

GX series high-efficiency thickener is a revolutionary solid-liquid separation equipment, whose core advantage lies in the perfect combination of large processing capacity and high concentration underflowwithout adding flocculant. Through unique structural innovation and intelligent drive system, the GX high efficiency thickenerequipment significantly improves the settling efficiency and operating economy, and is widely used in concentrate concentration, tailings dewatering and wastewater treatment in mining, metallurgy, chemical industry, coal and other industries, which is the ideal choice for modernized mineral processing plant to improve quality and efficiency.

Core value

• High efficiency and energy saving: the processing capacity is 30-50% higher than traditional equipment, and the energy consumption is 20% lower.

• High-concentration underflow: the underflow concentration is increased by 15-25% on average, which greatly reduces the subsequent filtration or drying load.

• Green environmental protection: no or small amount of flocculant is required, reducing operating costs and chemical pollution.

• Intelligent and stable: frequency conversion speed control, double motor drive, smooth and reliable operation, high degree of automation.

Core technology features

1. Innovative structural design

• Lengthened receiving drum (1.7-4.4m): effectively buffer the impact of feeding, so that the slurry enters the settling zone smoothly, providing a pre-settling environment for solid particles.

• Large diameter receiving plate (30% larger): greatly increase the initial settling area, to avoid the phenomenon of "flopping", and improve the processing capacity.

• Exclusive degassing storage tank: it can effectively eliminate more than 95% of the entrained air bubbles in the slurry, preventing the air bubbles from stirring and destroying the settling layer, and ensuring the settling process is stable and efficient.

2. Intelligent drive system

• Dual motor configuration:

  • Main drive motor (1.5-7.5kW): provides the core power of rake frame rotation.

  • Lifting motor (0.8-5.5kW): automatically lifts the harrow frame in case of overload to protect the safety of the equipment.

• Frequency conversion stepless speed regulation: the rotating speed of the rake frame can be precisely adjusted within the range of 0.13 - 1.1 r/min, which can flexibly adapt to the requirements of different slurry properties and concentration.

Technical Parameter Table

Note: Processing capacity varies depending on material density, particle size, viscosity and other characteristics. The table shows reference values for common slurries.

Selection and application guide

• Standard working condition (without flocculant): Select the corresponding model directly according to the treatment capacity.

• Enhanced sedimentation (add flocculant): please mark " +FY " after the model number, and we will provide the dosing system program for you.

• Special materials (high viscosity, easy to foam): It is recommended to choose a larger model to ensure sufficient performance margin.

• Typical applications:

  • Metal ores: concentration and dewatering of iron ore concentrate, copper concentrate, lead and zinc concentrate.

  • Non-metallic minerals: Fluorite, barite, kaolin slurry concentration.

  • Coal industry: coal slurry water treatment and recovery.

  • Environmental protection field: concentration and clarification of industrial wastewater and sludge.

Installation and Maintenance

Installation points

• Foundation requirements: the deviation of foundation level should be ≤ 2 mm/m.

• Center column calibration: the verticality error of the center column should be ≤ 1/1000.

• Sealing test: After the equipment is installed in place, it must be filled with water for at least 24 hours leakage test before trial operation.

Maintenance

• Daily inspection (weekly/monthly)

  • Check the wear and tear of rake teeth and rake arms.

  • Test the motor running current and confirm that there is no abnormal fluctuation.

• Regular maintenance (quarterly/yearly):

  • Replace reducer lubricant quarterly.

  • Check the condition of the anti-corrosion layer of the tank body and steel structure every year and repair it in time.

Customer Value Verification

1. A large-scale iron ore tailings treatment project

   • Equipment: GX-12

   • Effect: the treatment capacity reaches 650 t/d, the concentration of bottom stream is stabilized at 68% (upgraded by 18%), and the annual power saving is 32,000 kWh, with remarkable economic benefits.

2. Closed-loop treatment project of coal slurry water in a coal washing plant

   • Equipment: GX-7.5

   • Effect: treatment capacity of 350 t/d, clear overflow water quality, turbidity ≤ 50 NTU, can be directly recycled, the comprehensive operating costs reduced by 25%.

Our service commitment

• Professional consulting: provide free process program design and equipment selection services.

• Precise installation: send experienced engineers for on-site installation guidance and commissioning.

• Spare parts guarantee: Long-term supply of rake teeth, reducer and all other wearing parts to ensure the life cycle of the equipment.

• Modification and upgrading: Provide high-efficiency modification service for your existing traditional thickener to obtain maximum benefit with minimum investment.

With its excellent performance and reliability, GX type high-efficiency thickener has become the first choice for upgrading in the industry. Contact us for customized solid-liquid separation solutions!